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Supervision of furnaces and installations of heat treatments

Supervisions & maintenance ATI Global View System

 

PRESENTATION

ATI supervision allows the control and the real-time follow-up of furnaces and installations of heat treatments.
Our supervisions are conceived with our program of supervision GlobalView system or, according to customer requests, business supervision's software:

  • Intouch
  • RSiew 32
  • Panorama
  • Monitor ...

All the following specifications can be realized with business softwares.

 

ADVANTAGES OF THE SUPERVISION

  • Traceability of production's loads from the beginning of the coverage up to the finished product.
  • Integration to the systems of traceability customer.
  • Receipts of manufactures allowing the product's treatments with a total flexibility (heat treatments, automatic cycles).
  • Filing of the data of production.
  • Filing of the data of treatment (curves of heat treatments, pressures, defects).
  • Real-time follow-up of the data and the measures.
  • Helps in the production and in the repair.
  • Control and followed by the periodic maintenances for a better optimization of the costs of maintenance.
  • Safety of filings with technology Raid and automatic protections on removable supports (CD R / DVD R).
  • Controls of all the installation in manuals and automatics modes.
  • Data's and measure's real-time follow-up.

 

SUPERVISIONS WITH CONTROL OUTSTRIPPED

  • ATI Global View System allows the management and the control distance of furnaces and industrial installations. This service becomes essential to decrease costs of installations maintenance. It allows to reduce the time of interventions thanks to our technicians who diagnose immediately problems from our sites or from theirs laptop computer.
  • Two ways of connection exists ; the first one consists in getting back all the states for actuators and sensors of an installation (existing or not). The other one manages installation's inputs and outputs and can only be envisaged for a new installation or an installation possessing a PLC.
ATI GLOBAL VIEW SYSTEM

 

AVANTAGES ATI GLOBAL VIEW SYSTEM

  • Repair 24 hours all over the world.
  • Real-time interventions.
  • Flexibility and ability to react.
  • Cost of maintenance reduced.
  • Evolutionary.
  • Help to the maintenance.
  • Help to the development.
  • Customer Relation Management for the project starting.

 

GLOBAL ATI VIEW SYSTEM UNDERSTANDS 2 TYPIFIED BY STRUCTURES

  1. Structure 1: installation and PLC.
  2. Structure 2: installation, PLC and supervision ATIView (or other).

Every structure possess two possible connections:

  1. ONLY INPUTS: On an existing new installation, only is taken the informations of the sensors and actuators, in that case the control at distance allows our technicians to determine the problems but they cannot intervene to modify the functioning. They play the role of advice to determine the possible breakdown.
  2. INPUTS / OUTPUTS: On a new installation or with a PLC the control of the installation may be total, our technicians can acted on the functioning at distance and so found the problems of possible disfunctioning.

STRUCTURE 1 : INSTALLATION AND PLC

  • This structure allows, at a low cost, to have a dialogue with an installation through a PLC. A connection of control at distance (Internet or direct line) allows the intervention of our technicians.
  • Optional a console operator allows showing in light the state of the installation, the possible defects and in the case of a connection "INPUTS / OUTPUT", it allows controlling the installation.

STRUCTURE 2 : INSTALLATION / PLC / SUPERVISION

  • This architecture allows having a dialogue with an installation through a PLC, to view and\or to control this one by the supervision. Our technicians can intervene at distance by direct Internet or line.
  • Optional a console operator allows a local control.

 

PRESENTATION OF SUPERVISIONS ATI VIEW (OR OTHERS)

  • The supervisions allow an ergonomic dialogue with the installations, the material elements and the software are represented to it under forms of overview diagrams.
  • The real-time display of actuators and the sensors allow an immediate piece of information about the functioning.
  • The defects are represented to it under graphic and textual forms for a better understanding.
  • Everything the analogical parameters (the temperatures, the pressures) can be shown under forms of real-time curve.
  • All the data are continuously recorded on the hard disk of the computer to allow their later consultations (history).
  • Our technicians can manage this supervision at distance to control the installation to proceed to a possible repair.
EXAMPLES OF OVERVIEW DIAGRAMS SUPERVISIONS ATIVIEW

 

Glass tempering furnace, Homogenizing furnace, Aluminium furnace, Annealing furnace, Industrial furnace, Glass tempering furnace, Heating treatment furnace, Melting furnace, ATI Furnace, Painting picking furnace, quenching furnace, Annealing furnace, Forge Foundry, Holding furnace, Revamping furnace, steel furnace, Tempering furnace, stress relieving furnace, stove setting, stamping